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Posted (edited)

Well I'm almost ready to start rebuilding, over 20hrs into it, a couple bandaids, beers and plenty of $#@&$#@ing.... :w00t:

 

Amazing how much you have to dismantle to change a transom, hopefully it'll outlast the boat when I'm done. Here are a few pics in reverse order

 

DSCF0599_%28Custom%29.JPG

 

Finally out, some aluminum work needed to be done and I'll be replacing the inside aluminun part of the transom wall, it was too thin for my liking, the outside is still in great shape...boy did it need this though

 

DSCF0597_%28Custom%29.JPG

 

DSCF0598_%28Custom%29.JPG

 

Rotted, soft, stinky and water logged....brutal to get out....what a mess

 

DSCF0596_%28Custom%29.JPG

 

DSCF0595_%28Custom%29.JPG

 

DSCF0594_%28Custom%29.JPG

 

 

DSCF0593_%28Custom%29.JPG

 

Some pics of the old transom still in place, motors off and ready to take the bolts out

 

DSCF0588_%28Custom%29.JPG

 

 

DSCF0586_%28Custom%29.JPG

Edited by muskymatt
Posted

looks good u'r doing a great job. Did my boat last year at this time. my boat is fiberglass , it took me 2 weeks of after work and weekends and my father-inn-law and my friend that works in fiberglass.

Posted (edited)

Ya Roy, I was thinking the same thing.Thats crazy rot.

 

 

Tough to make a pattern from that old one! :D

 

 

Naw.just go with a short shaft.

 

Good luck with the rest of the restor.

Edited by Misfish
Posted

Tough to make a pattern from that old one! :D

 

Yes it will be...the bottom part will give me a start and I'll trace the back end onto a template and test fit until it's right.

Nothing has been easy so far and I don't expect that to change :wallbash:

 

Can't imagine the potential complete failure from it being so bad. Being a 1985 boat it was due.

Posted (edited)

That much rot I would suggest you check your stringers too.

 

I think that is an aluminum boat, there shouldn't be any wood stringers.

Edited by stonefish
Posted

What type of material are you building the new transom out of?

 

It will last another 25 years now, for sure.

 

S.

 

Marine plywood, it'll match the 1.5" thickness when epoxied together, and yes, hopefully it'll be like new!

Posted

Just wondering where can you get a sheet of 3/4" marine ply from?

 

Where do you live? There are a lot of places that carry if it you know where to look

Posted

marine ply is not bullet proof!!!

if you want to make it waterproof before instaling it you have 3 options.

 

1 you can ase exterior wood glue thined out with water 50/50 first 2 coats then 25%water 3rd coat 4th coat 10% water on the edges aply streight glue as final stage.

 

2 oil based exterior varithane on the first coat thin it with 25% varsol soak the edges liberaly .2nd and 3rd coat streight varithane.

 

3 wrap the transom with fiberglass. NOHAS can help you out with that.

 

fiberglass not only makes it water proof but adds stregnth.

 

any holes that you have to put in the transom during install should be filled with a water proof epoxy or glue or resin NOT SILICONE.

Posted

I am around Barrie, does home depot or your regular lumber yards usually carry the stuff or is that kind of plywood a special order?

 

Jason, Our RONA carries marine ply here in North Bay. Maybe one near you does too?

Posted

More pics, and I'm getting close to actually start putting it all back together, made some great progress this weekend, next weekend is the re-assembly.

 

 

 

DSCF0618_%28Custom%29.JPG

 

Part of the aluminum transom sandwich (inner wall) was too thin for my liking and was pretty much like swiss cheese, and was even 3pcs instead of one solid one.....it was rebuilt....nice piece of aluminum!

 

DSCF0621_%28Custom%29.JPG

 

Clean, prime with aluminum primer and then paint

 

DSCF0624_%28Custom%29.JPG

 

Blue to match the console I rebuilt last year!!

 

DSCF0625_%28Custom%29.JPG

 

The old one....

 

DSCF0626_%28Custom%29~0.JPG

 

Very expensive marine ply...not to be screwed up,,,,measure twice cut once

 

DSCF0629_%28Custom%29.JPG

 

Clamp, clamp and clamp some more......2 part epoxy to glue together and seal coat the whole new transom

 

DSCF0631_%28Custom%29.JPG

 

Ready to be installed, nice solid piece of wood....

 

Next week, the finished product

 

:clapping:

Posted

I am around Barrie, does home depot or your regular lumber yards usually carry the stuff or is that kind of plywood a special order?

 

there are 2 sheetstock suplyrers i Bolton that should carry marine ply .reyette and meteor i have used them . another is in bramton Robert Burreys. these companeys are not a shure bet but i do know that they carry it from time to time?call first. a shure bett is Oliver lumber co.they always have it but they are west of Milton.

your best bett is to ask a local marina.

i did that when i fixed up my boat. the marina in Lafroy at the end of kilarney beach road pionted me in th right direction.(invaluable advice)

 

any questions dont hesitate to pm me.

saltydawg

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