It's not finished yet, but here's a few pics anyhow.
Her name is "Bud". The Spud.... You know. From the bright red mud
The main pole and handle are 1" OD - 0.090" wall DOM tube. The head is 4140 PH.
This is round 2, the first angle didn't cut ice very well. If this angle chops good, then I'm going to case harden the head. It's 28-32 HRC right now. Hope to bring it up to around 50 HRC.
There's knurling on the handle. A note, if you plan on making our own. Don't knurl do deep. It's really hard on my office hands. I need to wear gloves to chop holes with this thing!
I slapped a quick sheath together just for the time being. It's made of steel re-enforced timing belt (brecoflex 100 AT 10). Currently I just have two peaces of rubber straps to hold the sheath on. With little tabs to you can pull them off and to the side with your gloves on. I'm going to make the design a little "sexier" when I get more time. This will do for now. Hopefully I don't loose it.. (White sheath..White snow )
The finishing touches will be a nice coat of paint. And 1" increment markings on the main pole, from the top of the cutting head up. This way, once you chop a hole, you can hook the head under the ice, and measure the thickness.